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3D/2D Sheet Metal & Mechanical Enclosure Design for Lithium Home UPS Cabinet (4 to 5 Days) Project Overview: We are looking for an experienced mechanical design engineer / sheet metal designer to create a complete 3D design, 2D production drawings, and manufacturing files for a Lithium Home UPS Cabinet (Vertical Wall/Floor Mount Enclosure). All reference drawings, dimensioned component files, and assembly guidelines are ready to share immediately. #Project Scope & Key Technical Requirements: 1. Battery Compartment (4S1P Configuration): * Designed to hold 4S1P HIGHSTAR cell (Cell dimensions in mm: 160.14/160.80x118.31x49.92). TotL 4 cells used * Includes bottom and top cell clamping brackets for secure mounting. 2. Main PCB / Inverter PCBA & Vertical Mount. * Main PCBA Dimensions: L212xW170mm with a maximum component height of 61mm * BMS / Control Board: 144 x85 mm * Mounting arrangement: Vertical mounting internal to the cabinet adjacent to/above the cell enclosure. 3. Front Panel & Cutouts: * LCD Display Module cutout (80x63.7 PCB dimension, 10mm max height). * Cutouts for 2x Switches, 1x Resettable Overload/Circuit Switch, 1x AC Input Cable Connection/Gland, and 1x AC Output Socket. 4. Sheet Metal Enclosure Specs (Based on Reference Drawings): * Material: CRCA MS Sheet Steel. * Corner Bending, PEM/BSO Inserts, M4/M3 Fasteners, Handle cutouts, and Rubber Anti-Vibration Mount integration. * Proper thermal ventilation slots / fan cutouts. #Required Deliverables: * 3D CAD Model (STEP, IGES, and Native formats - SolidWorks / Fusion 360 / Inventor). * 2D Production / Manufacturing Drawings (DXF, DWG, PDF) with standard sheet metal tolerances (DIN ISO 2768-1) and bending lines. * Bill of Materials (BOM) including hardware (fasteners, inserts, rubber mounts). #Timeline & Budget: Fixed Budget:₹4,000 – ₹6,000 INR Timeline:Strictly 4 Days from project award
Project ID: 40738693
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23 freelancers are bidding on average ₹5,679 INR for this job

With over a decade under my belt as a Mechanical Engineer, I believe I have the technical prowess and knowledge base to tackle your Lithium Home UPS Cabinet project with great aplomb. From HVAC to Automotive Bodies, my experience across diverse sectors has honed my skills in Sheet Metal and Injection Molded Plastic Parts design, skills which are crucial for this project. Moreover, I am no stranger to creating 3D models and 2D manufacturing drawings with BOMs, having successfully delivered such products to clients from the USA, Germany, and the UK. One of my key strengths lies in my proficiency with a wide range of CAD software programs including Solidworks (CSWP certified), Autodesk Inventor, Creo, and AutoCAD - the exact tools you'd like for this project! Additionally, I am also able to employ CFD and FEA for Mechanical Designs using Ansys software applications. This translates into not only an assurance of the quality but also an optimized design that ensures efficient thermal ventilation. Finally, as a Design Consultant, I understand the importance of tailoring designs exactly to client needs which is why I ensure adherence to all given specifications while also applying industry best practices. Detail-oriented and punctual in my work ethic meeting strict deadlines has remained a strong suit throughout my career; And your timeline of 5 days is one I respect and am confident of keeping.I believe that my
₹5,000 INR in 5 days
6.3
6.3

Hi, I understand that you need a complete sheet-metal enclosure for a lithium home UPS, including the internal battery/PCB layout, mounting features, front-panel cutouts, ventilation, and manufacturing-ready documentation. I can develop the enclosure in SolidWorks based on your provided component dimensions, reference drawings, and assembly guidelines. My approach would be to first establish the internal layout and mounting locations, then build the sheet-metal enclosure with the required bends, PEM/BSO inserts, fasteners, ventilation, and access cutouts. I would then prepare the production drawings, flat patterns/DXF files, and BOM. The main focus will be on making the design practical for fabrication and assembly rather than only creating a visual 3D model. Deliverables can include: - Parametric SolidWorks 3D model - STEP / IGES - Sheet-metal flat patterns and DXF - 2D manufacturing drawings (PDF/DWG) - BOM including hardware and inserts I can work within the requested 4-day schedule, provided the reference drawings and component files are complete and available at the start. If you share the reference drawings and existing component files, I can review them first and confirm the enclosure layout and deliverables before starting.
₹4,000 INR in 4 days
5.4
5.4

Hello, I’d be interested in designing your lithium home UPS cabinet and preparing the complete manufacturing package. I have years of experience in CAD modeling, sheet metal detailing and mechanical design, and can develop the enclosure around the specified cells, PCBA, BMS, front panel cutouts, ventilation, bends, PEM inserts and mounting requirements. I can provide the 3D CAD model, production drawings with bend information and tolerances, DXF/DWG/PDF outputs, and BOM including hardware. I understand the strict 4 day timeline and can start immediately. However, considering the detailed mechanical scope and manufacturing deliverables, the stated budget may be tight for the required work. This is my initial bid!! Best Regards Muhammad Abubakar Siddiqui
₹1,500 INR in 1 day
4.7
4.7

Hello, I hope this message finds you well. My name is Rade, and I am a mechanical engineer based in Belgrade, Serbia, with over nine years of experience in the field. I have completed many projects throughout my career, primarily utilizing SolidWorks software. My portfolio showcases several projects across various sectors, including the military, food, and pharmaceutical industries. Each project required a high level of professionalism and expertise in mechanical engineering. After reviewing your project, I am confident that I can assist you in developing an effective solution. I invite you to explore my portfolio, where you may find relevant projects that align with your needs. To ensure the best outcome, I would appreciate any additional information, ideas, or drawings you may have regarding the project. This will help me gain a deeper understanding of your specific goals. I look forward to collaborating on this project and future endeavors. Best regards, Rade
₹7,000 INR in 7 days
4.6
4.6

Hi there ! As a mechanical design engineer with over 7 years of experience, I am confident that I can address all your project requirements. With my fluency in both 2D and 3D design using comprehensive software like SolidWorks, Fusion 360, Inventor, I will create detailed models and precise production drawings for your Lithium Home UPS Cabinet. My past sheet metal design expertise aligns well with your project specifications for this cabinet's structure and enclosure. Moreover, I have a deep understanding of the manufacturing process and design for manufacture, and this knowledge is crucial when working on sheet metal projects like yours. I am familiar with key technical aspects such as tolerances (DIN ISO 2768-1), inserting PEM/BSO inserts, fasteners selection (M4/M3), and integrating rubber anti-vibration mounts to ensure top-notch longevity and stability for your cabinet. Finally, my commitment to meeting deadlines combined with my penchant for quality will guarantee that your project is completed not just on time but also to exceed your expectations. Let's collaborate to bring your ideas to life with precision and creativity through advanced 2D/3D designs along with detailed BOMs that account for every single hardware component required. With me on board, you'll have no compromise on the quality of your end product. Thanks & regards Gaurav Sharma....
₹6,000 INR in 4 days
4.3
4.3

Hi, Do you have specific design constraints or preferences for the Lithium Home UPS Cabinet? I can help create a detailed 3D model and comprehensive 2D production drawings, ensuring all components fit your dimensions perfectly. With over 5 years of experience in mechanical design and sheet metal fabrication, I’m proficient in SolidWorks, AutoCAD, and CAD/CAM processes. I’ll ensure all aspects, such as the battery compartment, PCB mounting, and ventilation requirements, are met according to your guidelines. I can deliver all files, including STEP, IGES, and DXF formats, along with a precise Bill of Materials. The timeline works for me—I’m ready to complete this in 4 days for your budget. Looking forward to collaborating! Best Regards, Sahad Ahmed k.
₹7,000 INR in 5 days
4.2
4.2

I can design your Lithium UPS cabinet as a complete, manufacturing-ready sheet metal enclosure within 4 days. I’ll handle the 3D CAD, battery/PCB mounting, front-panel cutouts, ventilation, bends, PEM/BSO inserts, and DFM. Deliverables: STEP/IGES/Native CAD, detailed DWG/DXF/PDF drawings with DIN ISO 2768-1 tolerances, bending lines, and BOM. I’m experienced in SolidWorks, sheet metal design, mechanical enclosures, and production drawings. Send the reference files and I can start immediately. — Mayank
₹6,000 INR in 3 days
3.1
3.1

Hello, I am an experienced Mechanical Designer with 13 years of professional experience in Autodesk Inventor and AutoCAD. I specialize in 3D mechanical modeling, sheet-metal enclosures, assemblies, and detailed manufacturing drawings. I can design your Lithium Home UPS Cabinet with: Complete 3D sheet-metal enclosure in Autodesk Inventor Battery compartment and secure cell mounting brackets Internal PCB/BMS mounting arrangements Front panel LCD, switches, AC input/output and other cutouts Bends, PEM/BSO inserts, fasteners and mounting details Ventilation slots/fan cutouts and rubber mount provisions DXF, DWG and PDF manufacturing drawings STEP/IGES and native Inventor CAD files BOM including hardware and sheet-metal components Proper tolerances and bending details for fabrication I can work from your provided reference drawings and component dimensions to create an accurate, practical and manufacturing-ready enclosure. I am available for this work and can meet the required 4-day timeline. Kindly discuss the Timeline & Budget in chat. Best regards, Mechanical Designer Autodesk Inventor Expert
₹1,500 INR in 1 day
2.3
2.3

Designing a sheet-metal UPS cabinet is not only about the outer enclosure — internal component layout, bend feasibility, mounting points, ventilation and service access all need to work together before the design reaches fabrication. I work in SolidWorks with sheet-metal, mechanical assemblies, manufacturing drawings and DFM. I can develop the cabinet around your required dimensions and component layout, keeping the model practical for fabrication. My workflow: 1. Review the cabinet dimensions, component locations and reference requirements. 2. Build the SolidWorks sheet-metal model with mounting features, bends and required openings. 3. Deliver the agreed CAD model, DXF/STEP files, basic manufacturing drawings and BOM. I can start with the existing dimensions and component references and quickly establish the cabinet layout. Please send the available dimensions/components so I can confirm the exact scope before starting.
₹7,000 INR in 4 days
1.5
1.5

Hi, I can help with the complete mechanical design of your Lithium Home UPS enclosure. I have strong hands-on experience with SolidWorks, sheet metal enclosure design, fabrication-ready drawings, flat patterns, assemblies, BOMs, and manufacturing documentation. I’m familiar with sheet metal bending, PEM/BSO inserts, fasteners, ventilation openings, mounting brackets, and practical assembly requirements. I can integrate the battery cells, PCBs, switches, connectors, display, fan/ventilation, and mounting hardware into a clean and serviceable enclosure while keeping the design suitable for sheet metal manufacturing. Since you already have the reference drawings, component dimensions, and assembly guidelines, I can work within your existing requirements and meet the 4-day timeline. I can provide the required native CAD, STEP/IGES, DXF, DWG, PDF drawings, and BOM. Best regards, Thanh
₹7,000 INR in 7 days
1.2
1.2

Hello Sir, I am selvi . I completed Production Engineering . I worked as Design Engineer in pump and gear manufacturing company. I am working as freelancer in product design of Automobile and Agri field . I have knowledge in solidworks and AutoCAD . I wish to work on 3D/2D Sheet Metal & Mechanical Enclosure Design . I will deliver 3D CAD Model and 2D Production / Manufacturing Drawings . Please go thro my profile and let me know. Thanks, Selvi K
₹6,000 INR in 7 days
1.7
1.7

I am an Industrial Design graduate with experience in SolidWorks, sheet metal design and product development. I can develop the complete 3D enclosure, internal mounting solutions, sheet-metal components, bends, cutouts and hardware locations based on the provided component dimensions and assembly requirements. I can also provide the required STEP, IGES, native CAD files, manufacturing drawings and BOM.
₹4,000 INR in 3 days
0.4
0.4

The 4S1P clamping brackets for 160.14/160.80x118.31x49.92 cells need a tolerance strategy - real cell stack height varies batch to batch, so I'd rather design the top bracket with a spring-loaded or shimmable clamp than a fixed dimension that binds on thicker cells. Are the PCBA mounting points fixed by connector positions, or can I shift them slightly for better airflow around the vertical stack? I've done structural drawings and spec work for enclosures and metal assemblies, including load calculations and fabrication-ready documentation, so I can take your reference files straight into a 3D model and production drawing set.
₹6,720 INR in 5 days
0.0
0.0

Hello, I have thoroughly reviewed your project brief for the 3D sheet metal enclosure and chassis design for your intelligent motor control system. With extensive experience in industrial sheet metal design, SolidWorks, and manufacturing drawing standards, I can deliver a clean, production-ready enclosure based on your prototype sketches. What I will deliver for this project: 1. Complete 3D CAD Enclosure Model: Precise mechanical assembly accommodating the inverter board, control PCB, DC capacitors, terminal blocks, DIN rail, and proper thermal ventilation/louvers. 2. Fabrication-Ready 2D Drawings: Complete production documentation in DXF, DWG, and PDF formats with standard bend radiuses, flat pattern cutouts, material thickness callouts (SPCC), and tight tolerances. 3. Renders & File Formats: High-resolution exploded views showing internal mounting/assembly, along with STEP, IGES, and native CAD files. I am ready to review your attached prototype sketches and begin modeling immediately. Looking forward to working with you! Best regards, Hafiz Abdillah
₹2,000 INR in 2 days
0.0
0.0

I’m an experienced Mechanical Design Engineer with 10 years of experience in 3D mechanical design, sheet-metal components, manufacturing drawings, GD&T, DFM/DFA, and production-ready documentation. I can develop your Lithium Home UPS Cabinet from the provided reference drawings and component dimensions, including: • Complete 3D sheet-metal enclosure and assembly • Battery compartment with 4S1P cell clamping arrangement • PCB/BMS vertical mounting and internal supports • Front-panel LCD, switch, AC input/output and overload cutouts • Corner bends, PEM/BSO inserts, M3/M4 hardware and mounting provisions • Ventilation slots/fan provisions and rubber mounting integration • Bend allowances, flat patterns and manufacturing feasibility • Detailed 2D production drawings with dimensions, tolerances and bend information • BOM including sheet-metal parts, fasteners, inserts and hardware • DXF/DWG/PDF manufacturing documentation • STEP/IGES and native CAD deliverables as required
₹10,000 INR in 3 days
0.0
0.0

⚡ MOST FREELANCERS WILL TELL YOU WHAT THEY CAN DO. I’LL SHOW YOU WHAT I’VE ALREADY DONE I recently designed a custom battery enclosure for a solar UPS system, resulting in a 20% reduction in production costs and improved thermal efficiency. The project involved detailed 3D modeling and comprehensive 2D manufacturing drawings, closely aligning with your requirements. With over 5 years of experience in mechanical design and sheet metal fabrication, I have a deep understanding of designing enclosures that meet stringent specifications. My expertise in SolidWorks and familiarity with manufacturing processes ensure that I can deliver on time with high precision. I understand your goal is to create a robust Lithium Home UPS Cabinet with all necessary components securely mounted and optimized for thermal performance. I will ensure that the design meets all specified dimensions and includes essential cutouts and mounting arrangements. Effective communication and a focus on execution are my priorities, guaranteeing your project's success. I am confident in my ability to deliver exceptional results for your project. The difference between an average result and an exceptional one is usually decided before the work even begins. Regards, luan
₹4,400 INR in 4 days
0.0
0.0

Hi, I’m interested in designing your Lithium Home UPS Cabinet. I have experience in 3D CAD, mechanical assemblies, sheet metal design, and manufacturing drawings. My final-year capstone project also involves designing and developing sheet metal components and mechanical structures, giving me practical experience with manufacturability and assembly considerations. I can deliver: • Complete 3D sheet metal enclosure & assembly • 4S1P battery compartment with clamping brackets • PCBA/BMS internal mounting • Front panel cutouts and ventilation • Bends, PEM/BSO inserts, M3/M4 hardware, and rubber mounts • 2D manufacturing drawings with dimensions, bend details, and DIN ISO 2768-1 tolerances • BOM and manufacturing files: STEP, IGES, DXF, DWG, and PDF I understand the strict 4-day deadline and can prioritize the project to complete the design, assembly checking, drawings, and final files within the required timeline. I’m ready to start immediately once the reference drawings and component files are provided. Best regards, Arju Mechanical Engineering | 3D CAD & Sheet Metal Design
₹4,500 INR in 4 days
0.0
0.0

Hello, sheet-metal enclosures with complete production drawings are exactly my field. In my current role I design industrial equipment in Autodesk Inventor (Sheet Metal) and SolidWorks and prepare the full package for the shop: flat patterns with bend tables, K-factor, part and assembly drawings, BOM and DXF for laser cutting. For your Lithium Home UPS cabinet I will deliver: 3D assembly of the vertical wall/floor enclosure; battery compartment for the 4S1P cells with top and bottom clamping brackets; vertical mounting of the main PCBA (212x170 mm, 61 mm max height) and the BMS board with standoffs and clearances; ventilation, cable entries and access for service; 2D production drawings with tolerances, flat patterns, hardware (PEM/rivnuts, screws) and BOM; STEP, DXF and PDF files. I will check weight support of the cells, clearances and airflow before detailing, and send you the concept for approval on day 2. Delivery in 5 days. Best regards, David
₹10,000 INR in 5 days
0.0
0.0

Hello, I can design the Lithium Home UPS cabinet as a complete manufacturing-ready sheet-metal assembly. I have strong experience in Siemens Solid Edge, sheet-metal enclosures, fabrication drawings, DXF/flat patterns, assemblies and BOMs. I can handle the battery/PCB mounting, panel cutouts, ventilation, bends, PEM/BSO inserts and complete production documentation as specified. I would be happy to review the reference files and requirements. Best regards, Channabasu
₹7,000 INR in 7 days
0.0
0.0

Hello, I’m a Mechanical Engineer with over 15 years of experience in mechanical design and engineering documentation. I use Autodesk Inventor to develop 3D models, assemblies, and production drawings. I can model the lithium UPS cabinet as a sheet-metal assembly using your supplied component dimensions and references. Deliverables will include the native Inventor files, STEP/IGES exports, 2D production drawings in DWG/DXF/PDF with bending lines and DIN ISO 2768-1 tolerances, and a BOM for the specified hardware. I can complete the work in 4 days, provided the reference files and final requirements are available at award. Please confirm your preferred Inventor version and that the component and hardware details are finalized. Best regards, Ricardo Delgado López
₹5,000 INR in 4 days
0.0
0.0

Ahmedabad, India
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