5-Axis CNC Retrofit Engineer

@kkirandeep582

Hello Sir , As a mechatronics engineer with extensive experience in industrial automation, I've tackled projects similar to yours numerous times. I've skillfully executed controls overhauls on CNC machines, including retrofitting 5-axis systems. In particular, I have a deep understanding of Syntec CNC Controllers and Yaskawa Servo Drives/Motors, which are the specific upgrades you are seeking for your Reichenbacher 5-Axis Woodworking CNC Machine. My knowledge extends to reading complex electrical engineering diagrams, even those that adhere to German manufacturing standards. Despite not being physically located in Albania, my willingness and ability to travel are unblemished. Distance will never be an obstacle between giving you a top-notch service. I'm confident that hiring me for this project will bring distinctive skills and added value to your team. My commitment to client satisfaction combined with my proven ability to deliver on-time and results-oriented projects makes me your ideal choice for this task. Don't waste time with potential miscommunications or incomplete processes by choosing just any retrofitter. With me, you'll get reliable support, fast communication, and professional designs every step of the way; ensuring a process that is efficient, effective, and meets all milestones outlined for this venture. thanks & regards Kiran

@rashidamjad

As a seasoned engineering firm familiar with diverse industrial control systems, I believe Rashid Tech Solutions is an exceptional fit for your 5-Axis CNC Retrofit project. With a deep understanding of Syntec controllers and Yaskawa servo systems, we can bring the level of expertise you need to manage every milestone efficiently. From Phases 1-5, my team and I are poised to deliver exceptional results. Our proven track record encompasses successfully retrofitting and building 5-axis CNC machinery, making us well-versed in designing wiring diagrams, creating electrical schematics, configuring tool center points (RTCP), and PLC programming. Moreover, as a software-focused engineering team, we understand the significance of harmonizing intricate hardware elements such as your 1997 Reichenbacher machine with modern technology. Notably, our flexibility allows us to cover end-to-end project management while maintaining clear communication lines. This means we can travel to your premises in Albania for the installation, where we are confident about safely decommissioning legacy components and assembling new ones according to the approved schematics.

@hayteekeys

HI, KINDLY READ THROUGH MY PROPOSAL I will lead the complete controls upgrade of your 1997 Reichenbacher 5-axis CNC from the obsolete Siemens system to a modern Syntec controller with Yaskawa servo drives, covering planning, electrical design, programming and commissioning support. MY APPROACH ✅ Phase 1: Thorough review of existing Reichenbacher schematics and delivery of a complete, ready-to-order BOM (Syntec, Yaskawa drives, power supplies, safety components, sensors) ✅ Phase 2: Creation of updated electrical schematics and full I/O mapping for the new control system ✅ Phase 3–5: Detailed installation guidance, Syntec PLC programming, Yaskawa drive tuning, 5-axis kinematics and RTCP calibration support DELIVERABLES - Complete BOM with exact models and ratings - Updated electrical schematics and I/O lists - Syntec PLC logic for tool changer, pneumatics, lubrication and safety - Drive parameter sets and calibration procedures - Commissioning and test documentation IMPORTANT NOTE I can fully execute the remote engineering phases (1 & 2) and provide detailed remote support for on-site work. QUESTIONS 1. Can you share sample pages from the original Reichenbacher electrical schematics? 2. What is the current spindle power and approximate axis motor ratings? Ready to start the planning phase immediately.

@sahildogra222

Hey, You are looking for 5-Axis CNC Retrofit Engineer "Lets Gets Started, I know you have several tempting proposals here, but I guarantee you to be impressed by my work. I have various skills in design, Illustration, Photoshop, Graphic Design, Logo Design and Illustrator. If you give me this chance you will be impressed, because I guarantee that I will meet your expectations. I invite you to get a look at my portfolio You Can see it from here : https://www.freelancer.com/u/sahildogra222 If you have any questions or queries, do not hesitate to contact me. I hope to start working with you. With regards! SAHIL

@iamVutuk

Hello, Vutuk Design and Media is a specialized mechanical design and automation engineering studio led by Ashraf Ali Shaikh, a senior mechanical design engineer with 15 years of experience in CNC machine design, mechatronics, structural FEA, and motion control. Our team provides complete CNC retrofit engineering from mechanical redesign to control wiring schematics. To establish a clear technical execution plan for your axis retrofit: What target positional accuracy, repeatability, and maximum rapid traverse speeds ($m/min$) are expected post-retrofit? Do you require custom 3D CAD modeling and stress verification (FEA) for new motor mounts, belt reducers, or adapter plates? Will you need a complete bill of materials (BOM) with commercial off-the-shelf part numbers for bearings, couplings, and encoders? Would you also like step-by-step assembly drawings and a 3D animation showing the retrofit integration process? We deliver production-ready SolidWorks models, clear electrical/mechanical documentation, and complete engineering oversight. We invite you to visit our profile page to explore our studio portfolio and capabilities. Looking forward to discussing your project!

@cesur135

Having spent years in the industrial automation sector, I am well-suited to handle the complexity of your 5-Axis CNC Retrofit project. My extensive experience with Siemens and Yaskawa systems - along with proficiency in reading industrial blueprints - ensures that I can understand the Reichenbacher electrical and mechanical PDFs details you provide. In addition to having a robust knowledge of Syntec and Yaskawa systems, I'm also well-versed in PLC programming and parameters configuration for precise machine-specific functions - an indispensable skillset for phase 4. Furthermore, my work on various automation projects including wastewater & water treatment plants equipped me with strong analytical skills crucial for phase 1, delivering precise Bill of Materials promptly. Moreover, my efficiency in planning (phase 2) coupled with hands-on site capabilities for phases 3,4 & 5 ideally positions me to handle the entire process. To reiterate, short proximity to Albania enables seamless travel arrangements needed for on-site installation. In summary, my experience and competent grasp across multiple automation environments make me a prime candidate for your retrofit needs. I eagerly await for your consideration and the chance to lend my expertise towards rejuvenating your Reichenbacher CNC Machine into a modern powerhouse.

@Aaleen110

The hardest part of this job is bridging the gap between obsolete Siemens controls and a modern Syntec system on a 1997 machine, so I will start by mapping every input and output from the existing Siemens control to the new Syntec controller, using the original Reichenbacher schematics to verify connections. I will build the new control cabinet using a Siemens S7-1200 PLC for logic and integration, and a clean layout in a new enclosure, with wiring done using Panduit connectors. The job is to completely strip the old electronics and upgrade the machine to a modern Syntec CNC Controller and Yaskawa Servo Drives/Motors. I will also design the safety interlocks around the Syntec system, making sure all safety relays are correctly integrated. The failure this job is most likely to hit is incorrect wiring or grounding issues, leading to drive faults or erratic machine movement, so I will implement a strict wiring protocol and perform continuity and resistance tests at each stage. Also, I will document every connection with photos as it is made. Preferred Freelancer here, and I have not missed a deadline or gone over an agreed price yet. What is the power supply rating for the Yaskawa servo drives and motors selected? In the first day or two, I will have the initial control cabinet layout planned in CAD, and the full Bill of Materials drafted.