Automotive 12v to 30-48v UPS PCB Design

@Mahihassi

As an accomplished Electrical Engineer and Master's graduate in Embedded Systems, I have extensive experience delivering reliable and efficient power solutions like the one you're seeking. Understanding the unique demands of your automotive 12V to 30-48V UPS PCB Design project, I guarantee a holistic approach from initial circuit diagram to successful upload to JLCPCB and order. My expertise in designing and developing PCBs using Altium Designer, KiCad, and the likes means I can deliver a PCB layout with utmost precision. Moreover, having engineered solutions right from concept to market-ready products throughout my career will greatly benefit your project. Not only do I possess the specialized skills in firmware development necessary for this design - ESP32, STM32, Raspberry Pi, etc., but also I've hands-on experience with power management systems and microcontrollers that deal with voltage conversions. This makes me capable of delivering on all milestones by contributing high-performing hardware design combined with well-optimized embedded coding.

@macroenergy

As an experienced electrical engineer and PCB designer with proficiency in embedded systems and circuit design, I am uniquely positioned to handle your automotive 12v to 30-48v UPS project. My background aligns perfectly with all the aspects of your project, from designing a robust, switched and fused board to implementing effective reverse polarity protection and reverse connection protection. Additionally, my expertise in power electronics and electronic design perfectly equip me to address the issues you’re experiencing with your device rebooting during engine startups. I am confident in my ability to design a circuit that not only provides a stable 30v-48v output but can also store sufficient energy for uninterrupted operation through engine cranking. Having designed numerous efficient PCBs using JLCPCB - the same platform you mention using - I understand the need for meticulousness throughout the process. My commitment to delivering error-free work will ensure that all milestones are met accurately and efficiently. Finally, my knack for compact designs will ensure that I can strike a balance between efficiency and practicality when designing the PCB to fit perfectly within your plastic enclosure. With my hands-on skills, backed by numerous successful projects, I am confident in my ability to bring immense value to your project, Metin. Thank you for considering me as a candidate.

@mairajali11

With 8 years of comprehensive experience in Electrical and Electronics Engineering, I have proficient skills in PCB designing using multiple software such as Eagle, Altium, KiCAD, and EasyEDA - making me well-versed in bringing out even the most complex board designs into reality. My enthusiasm in working with PCBs drove me to become a certified professional EasyEDA Designer. Throughout my career, I have had numerous similar projects that required robust circuit design capable of withstanding demanding environmental conditions. Delivering high-quality deliverables is something I guarantee. For your project, I will carefully design the PCB to incorporate necessary features like reverse polarity protection, reverse connection protection, and storage for avoiding the device reboot issue upon engine startups. Furthermore, using CAD/Housing Design for PCBs in Fusion360, I would ensure not only a compact PCB design but also its compatibility with your chosen enclosure. Being among the top 1% Preferred Freelancers suggests my commitment to meet clients' expectations while ensuring excellent quality deliverables within designated timeframes. I assure you a successful outcome using a combination of my expertise, passion and 24/7 availability to discuss any concerns that may arise along the way.

@SPARKtechBD

Since 2003 I am working in Digital Electronic. So more than 18 years of experience in Electronics. Arduino NANO/UNO/MEGA, ESP32 and Raspberry PI to build a digital device to read sensor data and send it to the web server, motor control, control relay switches and LEDs. More than 5(five) years of experience in Arduino design and build. If you want an excellent and error-free project delivery, then send a message to me, please. Have more than 10(years) years of experience in C/C++ to build Windows/Linux applications and micro-controller firmware building. If you want a good job delivery, then send a message to me, please. Since 1995 I have been working on Analog and Digital Electronics to build any kind of device. I have build lots of devices. So more than 20 years of experience on Electronics. Including power supply design. Any kinds of schematic and PCB design. Expert PCB design in EasyEDA Pro IDE.

@engrusmanfaiz

Hello, I’m a power electronics engineer experienced in automotive DC systems and robust boost converter design. I will design a vehicle-grade 12–14.4V to stable 30–48V DC converter with crank hold-up protection and battery undervoltage cutoff. The circuit will include fuse protection, reverse polarity and reverse connection protection, TVS surge suppression, and screw terminal I/O. I will size the energy storage stage to prevent reboot during 2–3 seconds of engine cranking. You’ll receive KiCad schematics, PCB layout, Gerbers, and a JLCPCB-optimized BOM (Basic parts preferred). I will also validate the design through JLCPCB before final delivery. Regards, Engr Muhammad Usman

@hayat38402

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Electrical and Electronics engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas:  Embedded C Programming.  VHDL/Verilog, Quartus/Vivado, LABView/ Multisim/PSPICE/VLSI  MATLAB/SIMULINK  Network Simulator NS2/NS3  Microcontroller like Arduino, Raspberry Pi, FPGA, AVR, PIC, STM32 and ESP32.  IDEs like Keil MDK V5, ATmel studio and MPLab XC8.  PLCs / SCADA  PCB Designing Proteus, Eagle, KiCAD and Altium  IOT Technologies like Ethernet, GSM GPRS.  HTTP Restful APIs connection for IOT Communications. Also, we have good command over report writing, I can show you many samples of our previous reports. Kindly consider us for your project and text me so that we can further discuss specifically about your project's main goals and requirements.

@hamzazayyad

Hi, I have solid experience designing **automotive DC-DC power systems**, including boost converters, crank hold-up circuits, and battery protection modules. Your project involves several critical automotive challenges: input voltage dips during engine crank, boosting 12–14.4V to 30–48V at ~60W, reverse polarity protection, undervoltage cutoff, and energy storage to prevent reboot. I’ve designed similar systems that handle load dump, EMI noise, and harsh vehicle environments. I can design a compact, robust solution including: • High-efficiency synchronous boost converter (60W+) • Automotive TVS + input filtering • Ideal-diode reverse polarity protection • Adjustable undervoltage cutoff (12–13V) • Energy storage stage sized to maintain output during 2–3s crank • Screw terminal IN/OUT • Automotive fuse support • Status LEDs (IN Good/Low, OUT Good) designed for enclosure visibility • 3.5mm mounting holes • 2-layer PCB optimized for JLCPCB Deliverables: 1. Schematic (KiCad) 2. PCB layout + Gerbers 3. BOM using JLCPCB library (Basic parts prioritized) 4. Verified upload to JLCPCB I understand the energy requirement (~120–180J for 60W hold-up), so proper capacitor/supercap sizing will be calculated carefully. I’d be happy to review crank voltage data and confirm final output voltage before starting. Best regards, Hamza Electrical and control engineer

@Safeer143

Hello. I read your project description very carefully. I have completed many projects regarding PCB Designing . I have a deep understanding and experience in the areas of microcontroller that you mentioned. We are a company of mechatronics, electrical, computer and software engineers with vast expertise in PCB layout, embedded systems, AC/DC converters, stepper motors, transformers, python, machine learning, raspberry pi, automation, power management, sensors & signal processing projects, unsupervised learning, reinforcement learning, genetic algorithm, convolutional model, recurrent network, We can assure you that your work will be done within the given timeline with complete task achievement. Feel free to contact for further queries so I may guide you well.

@nabeelraza1993

Designing a vehicle power module that boosts 12 to 14.4 V to a stable 30 to 48 V and still rides through engine cranking without rebooting your device is not a problem with the right power path, hold up energy storage, and protection design. Well, what I can do for you as an Electronics Engineer with 8+ years of experience is design a rugged automotive DC DC solution with reverse polarity protection, input and output miswire protection, fusing, screw terminal IO, adjustable low voltage disconnect, and enough hold up capacity to keep the output alive for 2 to 3 seconds during starting. In fact, I have designed power electronics and embedded hardware including a custom security camera circuit design, a real time low power 8 bit SAR logic circuit, and a high power dimmer around 10000 watts, so I am comfortable with high current transients, protection strategy, and practical manufacturable layouts.

@azraazeen9

As an electrical engineer and experienced PCB designer, especially with proficiency in KiCad, I firmly believe I have the needed prowess to deliver on your project expectations. My skills include designing automotive-grade components, crafting Bill of Materials (BOM) Analysis, and creating efficient electronic systems. By leveraging my dual expertise in electronics and automotive concerns, I can design a robust UPS circuit that integrates all your specified requirements. With precise attention to detail, I guarantee the design of a functional PCB that can handle voltage fluctuations and unexpected power load occurrences common in vehicle systems. Being conversant with JLCPCB operations allows me to test your designs on their site for optimal results before delivering them to you. In terms of sizes, I am well versed in maximizing space utility without compromising performance. Moreover, my extensive experience will be of value in guiding your choice of suitable components from JLCPCB parts library. This is essential in curbing extra costs while maintaining top-notch quality for every part used in the project. Additionally, my skillset includes using software that ensures sufficient visibility for LEDs and seamless integration of all required components within ENCLOSURE. Trust me with your project; I assure you will receive coherent Dit 1 and 2 based on meticulous circuit diagrams and layout files ready for fabrication.

@abdurRafiqM

HI, I am an experienced electronics and PCB Design engineer, specialised in use of ECAD software such as Altium Designer, KICAD, EasyEDA, etc. for the the design of electronics and PCB. I will design your projects to meet your Requirements and the industry standard. I do all kinds of circuits such as Power delivery circuit, Sensor Integrated Circuits, wireless control, MCUs etc. I will deliver the following. The Schematics for your Design The PCB for the design Bill of materials(If needed) Gerber, Pick and Place and other manufacturing and assembly drawings needed. Full Support and consultancy till the project is done. Kindly send me message so we can discuss further on your project I look Forward to working with you. Best Regards, Abdur-Rafiq

@electronicsdone

Best Automotive DC-DC UPS Design Expert ⭐⭐⭐⭐⭐ Hi Dominic, Thank you for posting your project, “Automotive 12V to 30–48V UPS PCB Design.” I’ve reviewed your requirements and can help you transform your concept into a robust, production-ready automotive power solution capable of delivering a stable 30–48V output while riding through engine cranking and harsh vehicle conditions. I bring 11+ years of experience in automotive and industrial power electronics, high-current DC-DC conversion, energy storage for ride-through applications, and rugged PCB design. I’ve worked extensively on vehicle-grade power systems, protection circuits, and compact layouts designed for reliability, safety, and manufacturability in real-world automotive environments. ✅ How I’ll Help You Succeed 1. Design and validate a robust 12–14.4V to 30–48V DC-DC UPS architecture with sufficient energy storage to maintain output during engine start. 2. Develop a compact, manufacturable PCB layout with screw terminals, status LEDs, mounting holes, and enclosure-ready component placement. ✅ Before I start, one quick question: Do you want me to first focus on the power architecture and energy storage calculations for engine-crank ride-through or proceed directly with full schematic design based on your voltage and current requirements? If you share that, feel free to message me, and we can align quickly. Best regards, Prat PCB Must Innovations

@FranciscoSilvi

Hi There! -As you can see in my portfolio by visiting my profile, I have extensive experience designing PCBs and mass-production equipment. This includes a truck UPS similar to the OpenUPS, featuring an input of up to 60V and a buck-boost converter that stabilizes the voltage and charges the battery while maintaining constant current control—in this case, for a 3S lithium-ion configuration. Furthermore, another buck-boost converter is responsible for providing a constant 12V output from either VIN or the battery, depending on whether input voltage is present. It switches automatically. -I have extensive key knowledge in automotive electronics design, with a strong background in devices I have designed for my own company, such as a PDM similar to MoTeC’s, and my own versions of Megasquirt and Speeduino currently running in my personal vehicle. I understand how hostile the automotive environment typically is, and it is not a place for a hobbyist to design a PCB to those standards. -This is not an AI-generated bid; I understand how frustrating it must be to read through the majority of them generated by AI. For this reason, I try not to spend much time on unnecessary bids, as I have a queue of pending work. If you are interested in working with me, please leave a message and I will gladly help you with whatever you need. Regards!

@leonidye

Hi, With my comprehensive understanding of electrical engineering, electronics, and PCB layout, I believe I'm the ideal fit to design and implement this automotive 12v to 30-48v UPS circuit. My experience in RF and antenna design also translates directly to better understanding power supply and filtering, which is vital for this project. Ensuring a robust design that can handle the often unpredictable conditions in a vehicle is something I am well-versed in handling. Moreover, my ability to work with esteemed tools like Altium Designer and KiCAD—and the nous for testing PCBs on platforms like JLCPCB before final delivery—will ensure your device's seamless integration with the automobile. I will make sure that not only does it function as desired but that it also safeguards your vehicle battery from draining during engine cranking or when input voltage drops. Your project involves several specific components like certain mounting holes, LED visibility, etc. My meticulous attention to detail means these aspects will be flawlessly implemented in the design. As an added bonus, being conversant with various automotive-grade components from the JLCPCB parts library, I can provide you a Bill of Materials precisely tailored for your needs. Overall, by choosing me for this critical project, you can rest assured of getting high-performance hardware created within your constraints and meeting all milestones punctually and completely. Best Regard. Leonid Y.

@ahmedy607

Hello, I’d be glad to assist with this project. I have solid experience designing automotive-style power electronics and DC-DC conversion systems, including high-current power stages, protection circuits, and noise-resistant PCB layouts intended for real-world electrical environments. From your description, the main challenge is maintaining a stable boosted output during engine cranking while ensuring full vehicle protection and long-term reliability. I focus on practical, manufacturable designs — not just simulations — ensuring the board operates reliably inside a vehicle environment. I would be happy to review any additional details about the load profile or enclosure constraints before starting. Best regards, Ahmed Yahia

@tetianam8

As an experienced Electronic Hardware and Firmware Engineer, I specialize in designing solutions for the automotive industry and have substantial experience with embedded systems. Your project aligns perfectly with my skillset as it encompasses key aspects of your vehicle power management requirements - from a 12–14.4v DC battery input conversion to a stable 30v to 48v output to robustly handling engine cranking and low voltage situations. One of my core competencies lies in PCB design using tools such as Altium Designer, KiCAD, and Eagle. I can leverage this coupled with my deep understanding of circuits to create a highly efficient design that fulfills your needs while minimizing PCB size for a practical and ergonomic final product. In addition, I have a track record for producing deliverables of the highest standardwhich is part of what you’ll get by hiring me. Together, we'll develop a comprehensive circuit diagram and all the design files you require (including Bill of Materials) that we will validate on JLCPCB prior to delivery. Throughout our collaboration, I commit to maintaining clear communication and œweañ approach that ensures your involvement at every stage so that together we'll produce results that fit your envisioned finish.

@michaela739

Hi there, I can design a reliable automotive-grade DC-DC boost board to deliver stable 30–48V from 12–14.4V, with energy buffering to prevent reboot during engine cranking. The design will include full protection (reverse polarity, reverse connection, fuse, adjustable low-voltage cutoff), status LEDs, and screw terminals. I use EasyEDA, and components will be easily sourced via JLCPCB (basic parts prioritized). Production-ready files and verified upload included. Best regards, Michael.

@engrhasan01

Hi, I can design a complete automotive-grade DC-DC power/hold-up PCB that takes 12–14.4 V vehicle input and generates a stable 30–48 V output, while preventing reboot during engine cranking and protecting the vehicle battery. The design will include high-efficiency boost conversion sized for your startup surge, an energy storage hold-up stage(supercapacitor bank or high-value low-ESR capacitors with controlled charging) to maintain output for 2–3 seconds, plus reverse polarity protection, input/output miswire protection, fuse integration (PCB or blade fuse via terminals), and an adjustable low-voltage cutoff (12–13 V) with hysteresis to stop battery drain. I will provide a compact KiCad schematic + PCB, screw terminal connections for IN/OUT, external switch terminals, 3.5 mm mounting holes, and clearly placed LEDs (12V input good/low and output good) designed for enclosure visibility. All components will be selected with vehicle robustness in mind (TVS surge protection, filtering, thermal design), and the BOM will prioritize jLCPCB Basic parts wherever possible. Final delivery includes schematic, full PCB manufacturing package (Gerbers, drill, pick-place if needed), BOM with verified JLCPCB/LCSC part numbers, and I will confirm the project passes JLCPCB upload checks before handoff.

@Zawiya3

As an experienced electronic engineer with a strong background in circuit design and PCB development, I can create a customized and robust automotive 12V to 30-48V UPS system that will meet and exceed your project requirements. I have successfully designed several high-power circuitries and UPS systems that essentially operate under demanding conditions – just as your vehicle will demand. This experience enables me to optimize power conversion, implement crucial protection features like reverse polarity protection, and design efficient level shifters for the voltage stabilization you seek. You’ll get more than just theoretical proficiency from me. I also have practical knowledge of using JLCPCB's parts library and the ideation of designs that use standard components without compromising on functionality or longevity. Being familiar with JLCPCB standards, my design files will be ready for fabrication and will undergo rigorous testing at every stage to ensure flawless deliverables. Additionally, I understand the importance of space utilization in automotive applications, so I'll ensure your PCB is as compact as possible for cost-effective manufacturing while meeting every requirement perfectly.