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Scope: I need a mechanical engineer to develop a complete design of a steel cage for transporting heifers. Requirements • Fully-welded structure from scrap-yard steel sections/rods (exact stock list will be provided after contract award. • Fork pockets matched to **my own pallet-truck forks (non-standard size; exact dimensions will be supplied) • Internal envelope: height 1.6 m, width 2.6 m. • Length to be determined via ANSYS strength/deflection analysis so that: – total load on loader ≤ 1 100 kg (cage + calves), – maximum number of 150 kg calves can fit. • Design must minimise mass while meeting safety factors. I already have a preliminary SolidWorks model you may reuse. Deliverables 1. 3D model (SolidWorks + neutral STEP). 2. Full 2D fabrication drawings (weldments, BOM). 3. ANSYS report (loads, displacements, safety factor). 4. Estimated cage weight. Timeline: ASAP – please quote realistic lead time and fixed price. Thank you for your offers.
Project ID: 40523719
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With over 20 years of experience in industrial machine design and structural engineering, I am confident in delivering a high-performance, weight-optimized cage design that meets your safety requirements. Why I am the ideal candidate for this project: Structural Expertise: I have extensive experience in structural steel design and welding assemblies. I will utilize ANSYS to perform rigorous Finite Element Analysis (FEA) to ensure the design maximizes calf capacity while keeping the total weight under the 1,100 kg limit. Efficient Workflow: Since you already have a preliminary SolidWorks model, I will focus on optimizing the geometry for weight reduction, integrating your specific pallet-truck fork dimensions, and conducting the necessary deflection analysis. Complete Documentation: You will receive professional-grade, fabrication-ready 2D drawings with a detailed Bill of Materials (BOM), along with a comprehensive ANSYS report outlining all safety factors and load distributions. I am ready to review your existing files immediately and provide a precise weight estimate and project timeline. Please share the fork dimensions so we can start optimizing the frame structure. Best regards, Karim Pourabbas Mechanical Engineer
$50 USD in 1 day
2.4
2.4
16 freelancers are bidding on average $70 USD for this job

As the saying goes, "Don't reinvent the wheel, but make it better." This is exactly what I plan to do with your calf transport cage project. With my extensive background in mechanical engineering and strong command over SolidWorks, ANSYS, and other relevant software, your project will be completed to the utmost professional standard and on time. In line with your requirements, I will conduct a thorough ANSYS strength/deflection analysis to determine the appropriate length for optimum efficiency and safety. What sets me apart is not only my aptitude in designing using steel sections and rods from scrap yards but also embracing novel approaches to solve everyday problems that engineers face. For instance, custom-fitting your non-standard pallet-truck forks. I will utilize my skills in 3D modeling and creating fabrication drawings to provide you with comprehensive deliverables: a detailed 3D model (SolidWorks + neutral STEP), 2D fabrication drawings, an ANSYS report breaking down loads and displacements, as well as an estimated weight of the cage.
$85 USD in 2 days
6.8
6.8

Hey, You are looking for Calf Transport Cage: Design & ANSYS Report "Lets Gets Started, I know you have several tempting proposals here, but I guarantee you to be impressed by my work. I have various skills in design, Illustration, Photoshop, Graphic Design, Logo Design and Illustrator. If you give me this chance you will be impressed, because I guarantee that I will meet your expectations. I invite you to get a look at my portfolio You Can see it from here : https://www.freelancer.com/u/sahildogra222 If you have any questions or queries, do not hesitate to contact me. I hope to start working with you. With regards! SAHIL
$85 USD in 1 day
5.5
5.5

Hello, This project aligns well with my background in welded structures, industrial equipment, and mechanical design. Over the last 4+ years, I've designed fabrication-ready assemblies, machine structures, fixtures, and load-bearing equipment using SolidWorks and FEA validation. The key challenge here is balancing cage capacity with weight limitations while ensuring the structure remains safe and practical to manufacture from available steel stock. I can use your existing SolidWorks model as a starting point, optimize the design through ANSYS analysis, and provide complete fabrication drawings, BOM, weight estimates, and manufacturing-ready CAD files. I've worked on similar projects involving structural design, weldments, and load calculations where manufacturability and real-world performance were critical. Portfolio: https://www.freelancer.com/u/shubhamkumawat69
$160 USD in 4 days
4.3
4.3

After Looking and understanding your project description for getting little clarification. I have awesome past experience of designing in your mentioned CAD/CAM, 3D Modelling, Product Design, Mechanical Engineering and Manufacturing Design with expertise to create desired designs for you.
$25 USD in 1 day
4.3
4.3

Hi, I have designed this type of many dynamic steel structural projects earlier for manufacturing, 3d printing and presentation purposes. I am a mechanical design engineer with 12+ extensive experience in 3D modeling and 2D drawings, particularly in the semi-trailer and machine design industries. I can create detailed 3D models with 2D drawings, based on the engineering details and your requirements. I use SolidWorks, PTC Creo, Blender and Keyshot for rendering. Please get in touch with me to discuss this project in more detail. I appreciate your consideration. Best regards, Buddhika
$75 USD in 3 days
3.9
3.9

Hi, I read through your project for Calf Transport Cage: Design & ANSYS Report. You need help with calf transport cage: design & ansys report. I can build and deliver this efficiently based on the job requirements. This fits well with my experience in Engineering Drawing, Mechanical Engineering, and Structural Engineering. I can take what you outlined and turn it into a clean final delivery, with attention to Engineering Drawing and Mechanical Engineering and the details in your brief. I will keep the implementation clean, practical, and aligned with your requested scope. Send me the details and I can start immediately.
$10 USD in 1 day
3.0
3.0

Hi, good day! I would like to apply for this project. I can develop the complete steel cage design in SolidWorks, perform ANSYS structural analysis to optimize length, weight, and load capacity, and provide fabrication-ready drawings, BOM, and STEP files. I have experience with welded steel structures, material optimization, and mechanical design for fabrication, ensuring a safe, lightweight, and practical solution that meets your loader weight limitations and transport requirements. I look forward to working with you. Thank you.
$30 USD in 1 day
3.1
3.1

I am a Mechanical Engineer with extensive experience in structural analysis, heavy steel structures, and industrial equipment design. One of my major projects was the structural design and static analysis of the lead-lined steel reactor door for the Akkuyu Nuclear Power Plant. This project involved load transfer, stress evaluation, support verification, and detailed engineering reporting for a heavy steel structure. I also completed the SAP2000 structural analysis of a two-storey steel office building, designed steel structures for coal processing facilities, and worked on crusher frames, vibrating screen structures, belt press systems, and heavy equipment support assemblies. My mechanical design experience includes a coal crusher driven by two 37 kW motors, a 10-ton hydraulic wire-rope breaking machine, and floating pump station projects. A similar project to this cage design was completed through Freelancer.com, where I determined the optimum steel profiles for a swimming pool structure subjected to the impact wave pressure generated by an 80 kg person jumping from a height of 1 meter. The work included load calculations, structural verification, and profile optimization for minimum weight and adequate safety. You can find this project in my profile. For a heifer transport cage, I would follow a similar engineering approach using ANSYS to evaluate stresses, deflections, and safety factors, while optimizing weight and and detailed calculation report
$390 USD in 3 days
2.4
2.4

Hello, I am confident I can develop a detailed steel cage design for transporting heifers, leveraging CAD/CAM, Solidworks, and Finite Element Analysis expertise. My approach will optimize the structure’s mass while ensuring safety and compliance with your specifications. I will reuse your preliminary SolidWorks model and prepare the comprehensive 3D model, fabrication drawings, ANSYS report, and weight estimation efficiently. Please share the references and exact dimensions to start right away. What are the specific safety factors and load conditions you want to emphasize in the FEA analysis? Thanks, Gourav
$10 USD in 1 day
1.9
1.9

Hello, As a veteran Mechanical Engineer, what I bring to the table is more than just skills- it's a deep understanding of manufacturing processes that resonates throughout the entire project. Having worked for 8+ years in mechanical design and manufacturing, specifically with proficiency in SolidWorks, I have successfully delivered many designs that exceeded client expectations. The success of any design demands a robust understanding of FEA, CFD basics, and mechanical simulations analysis- which are some of my specialties. In this particular project, my experience aligns remarkably well with your requisites. I have hands-on experience designing fully-welded structures and calculating load distributions using ANSYS for optimal strength and deflection analysis. Your requirement of fabricating a cattle cage involves analyzing fork pockets dimensions, ensuring minimum mass exposure while maintaining maximum safety factors. With my precise approach to BOMs and weldments' drawing, I can guarantee delivery of high-quality 3D models down to estimations like cage weight. Collaboration and clear communication have always been keys to my successful projects. I commit to delivering on time and pushing boundaries to exceed the given scope whenever possible. Hiring me isn't just hiring an engineer but getting your own mechanical design superhero for this calf transport cage project. Let's make it happen! Thanks!
$30 USD in 1 day
0.0
0.0

Hello, I am a mechanical design engineer with experience in welded steel structures, agricultural equipment, SolidWorks modeling, and FEA validation using ANSYS. I can develop a complete transport cage design based on your available scrap-yard steel inventory while optimizing the structure for strength, weight, manufacturability, and safe livestock transport. Using your preliminary SolidWorks model as a starting point, I will refine the design, incorporate the non-standard fork-pocket dimensions supplied for your pallet truck, and determine the optimal cage length through structural analysis to maximize the number of 150 kg calves that can be transported while maintaining the total loader payload limit of 1,100 kg. The final package will include a fully detailed SolidWorks model, STEP file, fabrication-ready 2D drawings, weldment details, material cut lists, and a complete ANSYS analysis report documenting load cases, stress distribution, displacement results, and safety factors. Special attention will be given to structural efficiency, weld placement, livestock safety, fork-lift handling stability, and minimizing overall cage mass without compromising durability. I will also provide a calculated cage weight estimate and recommendations where design improvements can further reduce weight or improve performance. Once I receive the steel stock list, preliminary model, and fork dimensions.
$18 USD in 2 days
0.0
0.0

Hi, This is right in my wheelhouse - steel weldment design combined with ANSYS structural analysis is exactly what I do. My approach: - Work from your existing SolidWorks model as the starting point - Run ANSYS FEA to determine the optimal cage length that keeps total load under 1,100 kg while maximising calf capacity - I'll iterate on wall thickness and member sizing to minimise mass without compromising safety factors - Match fork pockets to your non-standard pallet-truck dimensions once you supply them - Deliver full fabrication drawings with weldment details and BOM, ready for your welder to work from Deliverables: SolidWorks + STEP, 2D fabrication drawings, ANSYS report with loads/displacements/safety factors, and cage weight estimate. Timeline: 7 days from receipt of your fork dimensions and scrap steel stock list. Please share the stock list and fork dimensions when ready and we can kick off immediately. Ugur
$48 USD in 7 days
0.0
0.0

Czyżew, Poland
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