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Summary We're looking for an experienced mechanical engineer or product designer to develop a production-ready aluminum oil catch can for a diesel engine platform. This is not a reverse-engineering project. We're not looking to copy an existing design - we're developing our own product with our own internal architecture. This is also not a cosmetic CAD job. We need someone who understands mechanical design, manufacturability, machining, sealing, and fluid dynamics, and can turn those concepts into a production-ready product. Important I am a professional mechanic with 15 years of experience working on these engines. I do not need someone to engineer the complete PCV system or determine hose routing, mounting location, etc. I already know how the system should be installed, how it will be mounted, and how it integrates with the engine. I am looking for someone to engineer and design the oil catch can itself - its internal architecture, manufacturability, sealing, and production-ready CAD. Project Scope Design a premium, filterless aluminum oil catch can that includes: 6061 aluminum body Threaded top cap with O-ring seal Multi-stage internal oil separation using vortex flow and baffles (no filter media) External oil level sight tube Bottom drain Mounting interface for our vehicle-specific bracket (mounting bracket and installation layout are not part of this project) Complete production-ready CAD model Manufacturing drawings for CNC machining The design must be effective, reliable, practical to manufacture, and easy to assemble. Deliverables Complete 3D CAD assembly Individual part files 2D manufacturing drawings with tolerances Exploded assembly Bill of Materials (BOM) STEP files Native CAD files (SolidWorks preferred) Requirements You should have experience with: Automotive components CNC-machined aluminum parts Threaded assemblies and O-ring sealing Design for Manufacturing (DFM) Production-ready mechanical design Experience with oil separators, PCV systems, fluid handling, pressure vessels, or similar products is a major advantage. When applying, please include: Examples of similar mechanical products you've designed Products that have actually been manufactured (not just renders or concept models) The CAD software you use Your estimated timeline Your fixed-price quote A brief explanation of how you would approach the internal oil separation design Requirement We are not looking for someone to learn on this project. We don't have the time or desire to train a designer at our expense. If your experience is primarily consumer products, hobby-level CAD, 3D printing, or basic modeling without real engineering experience, this project is probably not a good fit. We're looking for someone who thinks like an engineer, challenges assumptions when appropriate, and can deliver a design that's ready for manufacturing. Location Requirement You must be physically located in the United States. We are not looking for offshore contractors, agencies, or freelancers working from another country while presenting themselves as US-based. If your profile lists the United States but you are actually located elsewhere, please do not apply. We verify location during the interview process. Budget We're looking for excellent engineering at a realistic budget, with the opportunity for a long-term working relationship on future automotive products. If your typical project budget starts at $5,000–10,000+, we're probably not the right fit for this project. Let's value each other's time and build a strong, long-term working relationship.
Project ID: 40609044
14 proposals
Active 3 hours ago
Location: United States
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14 freelancers are bidding on average $2,296 USD for this job

With 15 years of hands-on experience as a professional mechanic in the automotive industry, I not only understand the intricacies of this project but have gained a great deal of knowledge in engineering and product designing single-handedly. By choosing me and my team at MHTechFusion for this job, you ensure the design and development of a top-notch, filterless aluminum oil catch can that will not only meet your specific requirements but also exceed expectations. Our proficiency with SolidWorks, Fusion 360 and other related software's combined with a holistic understanding of CNC machining, threaded assemblies and O-ring sealing, distinguishes us as an ideal candidate for your unique needs. More than just 'producing' designs, we specialize in delivering practical, manufacturable and scalable solutions that integrate seamlessly into real-world systems – a key quality that this project demands. Having already designed and manufactured numerous mechanical products using similar principles in the past, I assure you that my proposed timeline and quote will be reasonable while promising uncompromisable quality. By entrusting your project to us, you're choosing precision-engineered results that are ready to go and built to last. Let's not just complete this project but build an enduring partnership for future automotive triumphs.
$3,000 USD in 60 days
7.1
7.1

Hi, Your project aligns closely with my expertise in mechanical design, CNC-machined products, and Design for Manufacturing (DFM). I have extensive experience developing production-ready mechanical assemblies using SolidWorks, with a strong focus on manufacturability, sealing, tolerance analysis, and assembly optimization. Rather than reverse-engineering an existing product, I will develop a robust oil catch can around your functional requirements. The design will incorporate a CNC-friendly 6061 aluminum body, threaded cap with O-ring sealing, multi-stage filterless oil separation using vortex flow and baffles, external sight tube, bottom drain, and an assembly optimized for reliability, serviceability, and cost-effective manufacturing. Deliverables include: - Complete 3D CAD assembly and part files - Native SolidWorks and STEP files - Manufacturing drawings with GD&T - Exploded assembly and BOM - Production-ready CNC documentation My design approach emphasizes efficient oil separation with minimal pressure drop while ensuring simple machining, reliable sealing, and easy assembly. Throughout the project, I will provide engineering recommendations to improve manufacturability and long-term product performance. I am confident I can deliver a high-quality, production-ready design and would welcome the opportunity to discuss your requirements in detail. Best regards,
$3,000 USD in 25 days
6.6
6.6

Hi, I've reviewed your aluminum oil catch can project. I have experience designing production-ready mechanical components for CNC manufacturing, including precision-machined aluminum parts, threaded assemblies, O-ring sealing, and detailed manufacturing documentation. I can develop a robust 6061 aluminum oil catch can with an optimized multi-stage vortex and baffle separation system, complete SolidWorks models, manufacturing drawings, BOM, STEP files, and production-ready documentation for CNC machining and assembly. My services include 3D CAD assembly, part modeling, DFM optimization, GD&T manufacturing drawings, exploded assemblies, BOM, STEP/native SolidWorks files, and revision support. I look forward to discussing your project. Best,
$1,500 USD in 5 days
0.0
0.0

✦⚙️ Automotive Mechanical Design & DFM Expert ⚙️✦ Hello, Your project requires real engineering—not just CAD modeling—and that's exactly where I can add value. I have experience designing production-ready mechanical components with a strong focus on CNC-machined aluminum parts, DFM, sealing systems, threaded assemblies, and manufacturable designs. I can develop a premium 6061 aluminum oil catch can featuring an optimized multi-stage vortex and baffle separation system, O-ring sealed threaded cap, external sight tube, bottom drain, and complete manufacturing documentation. You'll receive SolidWorks CAD, STEP files, detailed manufacturing drawings with tolerances, exploded assembly, BOM, and production-ready deliverables. My goal is to create a reliable, easy-to-machine, easy-to-assemble product that performs consistently in real-world diesel applications. I'd be pleased to discuss your requirements and help bring your concept to production.
$2,000 USD in 10 days
0.0
0.0

✦? Precision Mechanical Engineering & SolidWorks Expert ?✦ Hello, I have extensive experience carrying out projects similar to this one. Your project is exactly the type of production-focused engineering I specialize in. I understand you're seeking a manufacturable oil catch can—not a cosmetic CAD model. I'll design a premium 6061 aluminum assembly with an optimized multi-stage vortex and baffle separation system, threaded O-ring sealing, external sight tube, and bottom drain, all engineered for CNC machining and straightforward assembly. My workflow prioritizes DFM, tolerance control, sealing reliability, machining efficiency, and long-term durability. You'll receive a complete SolidWorks assembly, native CAD files, STEP files, detailed manufacturing drawings, exploded views, BOM, and production-ready documentation. I'd be excited to discuss your design objectives and deliver a robust, manufacturing-ready solution that meets your performance expectations and supports future product development.
$2,500 USD in 11 days
0.0
0.0

Most of my design experience is with manufacturing equipment, not automotive parts. I have 15 years of experience designing systems that are fabricated and used in manufacturing facilities. If there is still interest in learning more about my experience, I'd be happy to chat more for clarity. I can also offer a consulting partnership for drafting and fabrication if you find someone with automotive experience without design for manufacturing experience. The budget is very reasonable if the design concept and internals are already known, and the only need is to have a professional take the sketches and ideas and turn them into models ready for manufacture. This scope would not include in-depth engineering such as simulations. If this project is to develop a machined assembly to test and use as a starting point for future development on a personal or business vehicle, a quick turnaround could be 2-3 weeks. If the goal is to have production volume for consumer sales, I'd suggest more development time to ensure the reliability and safety of the part. Additionally, intended production volume or price target would greatly influence how parts are designed and fabricated. This process would be a lot longer with higher design costs. My fluid dynamics and flow analysis within SolidWorks or other simulation software is limited, so if that is a desired requirement, going with a professional that has this specialty would be more economical for your project, as I would outsource.
$3,000 USD in 28 days
0.0
0.0

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