Mechanical/Electrical Engineer Needed – Replaceable LED Hardscape (Ledge Light) Design (Low Voltage)

@macroenergy

With my extensive background in Electrical Engineering, Electronics, Microcontroller, PCB Layout, and Product Design, I am a perfect match for your project. Having worked on various projects related to power electronics, renewable energy and more- I am confident that I can create a clean, weather resistant and easily replaceable LED hardscape design that aligns with all your requirements. My experience in designing electronic systems with digital motor control aspects will be directly applicable to your project. My training in analog design and ability to work with Orcad for circuit simulations further complement my capabilities. Moreover, to make the project come alive before manufacturing phase, I can also handle the prototype modeling and photoreal renders if needed. Lastly, schematic-designing expertise with Altium as well as deep understanding of low-voltage applications like yours using 12V AC/DC ensure your electrical layout is foolproof. With me on board, you can expect not only a technically sound product but also attention to minute details like material selection and finishes that will withstand all outdoor elements. Let’s bring this innovative concept into reality together!

@CADninja

Hi, this looks like an interesting concept, do you have any other references with similar designs with you? I am assuming the electronic part is covered and only the mechanical housing and mechanism need to be thought of. Do you have any preferences on the material also, I'm thinking aluminium cast will be a preferred choice? I can show the preliminary layout free of charge, to ensure we are on the same page. Some of my work cannbe seen at my portfolio site designcenter3d.in. Here is more about me: A mechanical/Industrial designer with the strong sense of professional ethic. I possess skills to convert an idea into a functional design. I am strong at technical concept design, feasibility study, product research, engineering design, CAD, aesthetics, ergonomics, DFMA, Rendering, Animations etc. My brand name is FairCAD and my website highlights some of my work.

@esmohmedelnahas1

Hello, I can design a serviceable, weather-sealed ledge light system with a front-access replaceable light module using contact-based electrical pads—no hard wiring during maintenance. I’m a Mechanical Engineer with over 2 years of experience in mechanical design, sheet metal, and product development, including housings and assemblies for outdoor applications. I can also share samples of similar design work. Design approach: 1. Housing concept (fixed under stone cap) • Fabricated powder-coated aluminum or stainless steel (SS304/316) housing • Fully sealed rear and sides (IP65–IP67 target) • Integrated mounting flanges to fix permanently under the stone cap • Front service opening with gasketed interface 2. Replaceable light module (front access) • Slide-in or cartridge-style LED module • Retained using set screws / hex fasteners or guided rail system • Option for magnetic alignment + mechanical locking for repeatable positioning 3. Electrical interface (key feature) • Spring-loaded pogo pins or flat conductive pads inside housing • Matching contact pads on the light module • Self-aligning interface to ensure reliable connection at 12V AC/DC • No loose wires during replacement 4. Sealing & durability • Silicone or EPDM gasket at front interface • Corrosion-resistant finishes (anodizing / powder coating) • Designed for rain, freeze-thaw cycles, and outdoor exposure Thanks

@TheDesignBloke

Hi, I reviewed your concept, and this isn’t just a housing design, it’s a serviceability and sealing problem that needs to be solved together, not separately. I’ll design a front-access, weather-sealed system with a reliable retention mechanism (magnetic or mechanical) and contact-based power interface that ensures consistent connectivity without exposed wiring. The focus will be on repeatable module swaps, tight sealing against moisture, and a clean installed appearance without compromising the stonework. You’ll get a complete mechanical concept, exploded assembly flow, material/finish specs for outdoor durability, and a clear electrical layout for 12V systems. Once we connect, I can walk you through similar product design work and how I’d approach prototyping this mechanism. Quick question, do you have size constraints or stone cap thickness defined, or should I account for flexible tolerances? Best regards, Muskan

@noursherif030

With my diversified skill set and extensive experience in microcontroller programming and embedded systems design, I'm confident that I can satisfy your needs for a mechanical/electrical engineer on this project. My expertise in creating feasible solutions, such as the "connective contact pad system" you mentioned, aligns perfectly with your project's requirement for a hardscape light design with easy replaceability. My knowledge of IoT systems and hardware-software integration further complements the intricate nature of your project. With this, I could deliver a design that ensures snug fitting of the under-cap fixture while allowing for illuminated LED swap from the front face without any risk to the stonework. Additionally, my robust understanding of network configurations ensures there won't be any issues integrating the low-voltage run to the contact pads for seamless functionality. Moreover, being proficient in comprehensive utilization of Arduino IDE, ESP8266/ESP32, STM32, Raspberry Pi etc., not only can I conceptualize and propose innovative models but also create photoreal renders and prototype models efficiently. By choosing me, you'll gain access to my technical writing skills which will provide clear assembly/replacement procedures along with material/finish recommendations. Working together offers us an incredible opportunity to bring your vision to life in an efficient and dependable manner. Let's get started!

@SkillCrafts

Your focus on a user-serviceable low-voltage ledge light addresses a major gap in the landscape lighting industry, where most fixtures are treated as disposable once a single component fails. I recently engineered a modular outdoor architectural luminaire that utilized a tool-less replaceable LED engine, successfully balancing an IP67 waterproof rating with effortless field maintenance for end-users. I am confident I can design a robust housing for you that simplifies the replacement process for homeowners while ensuring the internal electronics remain perfectly protected against moisture and thermal stress. To achieve a high-quality, serviceable design, I will develop a two-part assembly featuring a permanent heavy-gauge mounting bracket and a detachable LED module secured via sealed, IP-rated quick-connectors. Using SolidWorks, I will create DFM-optimized components focusing on high-grade silicone gaskets or overmolding to maintain a watertight seal during the expansion and contraction of thermal cycles. My approach includes thermal simulation to ensure LED longevity within the compact housing, paired with a curated Bill of Materials for cost-effective mass production. I will provide production-ready STEP files and electrical schematics fully compatible with standard 12V-15V AC/DC low-voltage landscape transformers. Are you planning for specific fixture lengths, or is there a lumen-per-foot target you would like the LED array to hit? Do you have a material preference for the visible faceplate, such as cast brass or powder-coated aluminum, to match current hardscape trends? I am available for a brief chat or message exchange to discuss the clearance needed for the "plug-and-play" mechanism and align on your specific technical requirements. I look forward to helping you bring this innovative and sustainable lighting product to the market.